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Boat Plans Australia | The Star 45 is a one design class of model yachts

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Boat Plans Australia


PondYachtworks in Scottsdale, AZ.
American Model Yachting Association Star 45 Class

The Star 45 is a one design class of model yachts recognized by the American Model Yacht Association. This boat is 45" long with a minumum weight of 12 pounds. The design is a semiscale model of a International Star. These boats can be scratchbuilt, from a kit or purchased complete.




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Plywood Boat Plans | Star 45 R C model sail boat Keels and keel ballast bulbs

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Plywood Boat Plans


AMYA Star 45 Class Rules, 2006, KEELS AND BALLAST BULBS


7.1 Keel will be of the style known as drop, and will be of the FIN and BULB type.

7.2 Keel fins may be solid or hollow and constructed of reinforced plastic, plastic laminates, fiberglass, wood or metal. (Note: Strength and integrity of the keel fins must be maintained whether built solid or hollow.) Keel fin shape is not specified but must follow the general shapes outlined on the reference drawing. However, keels will not be less than 6 inches nor more than 8 inches long (Fore and Aft) at the keel/hull junction, nor less than 4 inches nor more than 6 inches long (Fore and Aft) at the keel/ballast bulb junction.

7.3 Keels, keel fins and ballast bulbs may be removable, however, they may not be changed, interchanged, substituted or otherwise manipulated once any heat or series of heats in which scores will be compiled, has started. Mechanically movable keels or ballast bulbs are specifically prohibited from use in Star 45 Class Yachts.

7.4 Ballast bulbs may be constructed of any material not prohibited by the AMYA. The actual shape is left to the builders discretion, but will not exceed 9.75 (9 3/4) inches from the front of the keel bulb to the rearmost point of the keel or bulb.

7.5 Total drop (length) of the keel fin/ballast bulb combination will not exceed 11.5 (11 1/2) inches when measured from the keel/hull junction, before any fillers or streamlining is added.

7.6 Ballast may be made from any readily available material, such as poured lead, lead shot, etc. (Note: When using material such as lead shot, the mass must be solidified through the use of a bonding agent such as fiberglass or epoxy resin, plaster of paris, poured over and through in order to create a solid mass.)

7.7 Race directors may elect to use a template based on the construction plans to determine the keel length (depth).

7.8 Keel depth shall be measured from the center of the keel fin at the hull to the bottom of the ballast bulb. This measurement is from the edge of the bottom of the hull as it meets the side of the keel and should be determined during construction and before any fillet or fairing is added.

7.9 The Star 45 Class specifically excludes radio equipment, sail controls and batteries (power cells) from being considered ballast. This specification defines ballast as anything carried aboard the model for the main purpose of changing the weight distribution of the model and/or weight of the model. Ballast shall be fixed in place by gluing, fiberglassing, or bolting (bolts and screws).

7.9.1 Ballast may not be removed or relocated during any one regatta. The use of Velcro or similar quick release fasteners is prohibited as methods of mounting ballast.



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Wooden Boat Plans And Kits | Sailing Model AMYA Star45 Class Booms

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Wooden Boat Plans And Kits


AMYA Star 45 Class Rules, 2006, Boom
4.0 BOOMS:

4.1 The main boom and jib club shall not exceed 5/8" when measured at the thickest point. Booms and jib clubs shall be constructed of wood, aluminum and/or fiberglass.



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Boat Plans Arch Davis | S45 Model Boat construction Sail Control Units

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Boat Plans Arch Davis


installing the radio tray for an under deck winch, jib tweaker, and rudder servo. From John Fisher:



The radio tray is 1/16 ply backed up with 1/8 X 3/8 spruce or basswood. Note the glassing at the ends. This adds a lot of strength to the joint and John highly recommend adding it. John uses 1" wide glass tape cut in half, then sprayed with 3M77 so it will stay in place for gluing. Then a dab of your favorite epoxy and you are done.






sheet through deck mount.


jib tweaker turn around. The part is a 180 deg sheet lead from great basin.



See also http://woodstar45.blogspot.com/2006/10/blog-post_116031550255831231.html
--
From: David Ramos To: Star45@yahoogroups.com
Sent: Fri, 14 Nov 2008 10:23 am
The following photos show my set up for a drum servo and jib tweaker.

--
Note:
One major advantage of building from a fiberglass hull is the open space inside the hull. David Ramos offers workmanship second to none.

Dave Mainwaring
--
http://www.rcyachts.com/STAR45/P1010084.JPG


http://www.rcyachts.com/STAR45/P1010082.JPG


Main sheet is 2:1 and jib sheet is 1:1

Hope this helps
David Ramos
Chesapeake Performance Models
227 Main Street
Stevensville, MD 21666
david@rcyachts.com
www.rcyachts.com

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Boat Plans Aluminum | Mid Atlantic Small Craft Festival and Maritime Model Expo

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Boat Plans Aluminum


The Mid-Atlantic Small Craft Festival takes place every year at the Chesapeake Bay Maritime Museum in St Michaels, Maryland. It happens next weekend Saturday 3rd and Sunday 4th October. This is the 33rd running of the very popular event and this year it has been joined by the Maritime Model Expo.

Hundreds of amateur and professional boatbuilders bring their boats to this event, to participate in on-the-water events and to show their boats. This festival has a full program of boatbuilding demonstrations and other educational opportunities, in addition to the many permanent and temporary displays of the Museum. The model displays and exhibitions will take place on and around the model pond. There are also opportunities for scenic boat rides all weekend and a race to watch on Saturday afternoon, as well as live music and plenty of food to keep you going.

The floating fleet of the Chesapeake Bay Maritime Museum. CBMM photo
I will be there for the weekend, with my Paper Jet skiff. When not on the water sailing, my boat will be somewhere on the waterfront and I will be somewhere nearby. If you want to chat about our designs or my books, ask questions about boatbuilding, sailing or ocean-crossings, or just to talk boats, come looking for me, I wont be far away.

I will also be at the Festival Dinner on Saturday evening and will be the speaker for the evening. My subject will be my boat designs, concentrating mostly on those under 20ft long. This will include the open boat circumnavigation of Anthony Steward on one of my 19ft designs.

Anthony Steward leaving Cape Town at the start of his circumnavigation.
If you are looking for something to do next weekend and are within driving distance of St Michaels MD, come to the Chesapeake Bay Maritime Museum for a memorable boating experience. I look forward to meeting you there.

To see our boat designs, small or large, go to http://dixdesign.com or http://dixdesign.com/mobile.


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Boat Blind Plans | Sailing Model AMYA Star45 Class framing up

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Boat Blind Plans


Builders notes:

The vertical part of the jig is installed once the stern section is assembled. These parts keep the shadows sq and vertical.

Adding of the stringers, rails and chine.
For the single chine version, there is only one pc of material for the chine instead of 2 as shown in the photos.

Remember the 1/8X3/8 spruce for the chain plates. This needs to be installed before the rails go in.

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Boat Plans Bartender | Sailing Model AMYA Star45 Class Construction Deck s Hatches

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Boat Plans Bartender


from John Fisher:
Attaching deck to hull

John Fisher photographer


Hull with deck mounted:

John Fisher photographer



--------------------

HATCHES:

From Phil Geren:
The simplest hatch cover solution I have found for Star 45 is to cut a piece out of Presentation Cover vinyl, which cut-out is shaped like the hatch opening but 1/4 or 3/8 of an inch larger on all sides. Then, apply electricians tape (1/2 or 3/4" wide) all around the perifery, so that half the tape is on the vinyl and half is hanging over the edge.

Presentation Cover vinyl which I get at Office Depot is about 15 cents a sheet; it is about 0.008" thick; it is slightly over 8.5X11" in size; a full sheet weighs about 16 grams; it is stiff, but flexible; it is crystal clear, but if you want it opaque, just wet sand it with #400 grit wet or dry sandpaper.

Position the hatch cover over the hatch so that the tape extends evenly past the hatch opening an equal distance all around, and then just press on the tape to stick it to the deck. Its waterproof, durable.

You can make spares and stick them to another piece of vinyl and carry that with you to the races. That keeps spares nice and flat and keeps the tapes sticky side clean for future use. A set of these hatch covers usually lasts me all season. At lunch, I take one cover off to allow the boat to dry out, sticking the cover to a dry vinyl sheet to keep the tapes sticky side clean.

Photo is Star 45 #778, freshly rebuilt for the Nationals this year, and a set of covers on the floor next to her.



Phil Geren photographer


--
from Uncle Dave:
I pulled one of my old Star45s from the attic and have it here in my workshop. It has a fiberglass Sirius 45 hull, a aircraft ply deck and aluminum keel fin. Unfortunately it is not one of my finest examples of workmanship or painting. However Ill suffer the embarrassment and use if to show some one style of hatch construction.

Carrying around a model around out of the water is no big deal. Taking a model out of the water can be something else. You first need to hang onto the model. Then find a place to take hold to lift the model. This is one of the reasons I have used easily removable hatches. You can grab the model through the hatch, fingers under the deck and pick it up. Of course a thin ply deck the model deck and hatch construction needs to be strong enough to withstand pulling on the deck and lifting a twelve pound plus model. Therefore I braced my decks around hatch areas.

First I built a flanged frame for the hatch to sit in that also extended under the deck and attached to the deck bracing.
dlm_hatch_a.jpg

Then I built a hatch cover based on the size of the hatch. Initially the hatch cover was made to fit very loosely in the hatch. I then took some silicone (tub seal or similar) squeezed a bead around the shelf/lip of the hatch. The covering the hatch opening with food wrap poly sheeting Id push the hatch cover in place down into the silicone. This made a nice water tight gasket around the edge of the hatch. After waiting a day Id remove the plastic, trim and silicone that showed topside. With the silicone dry, pop the hatch cover in place and check the fit.

dlm_hatch_b.jpg

I placed a strip of magnetic tape on either end of the cover and on each end of the hatch frame.

dlm_hatch_c.jpg

When the hatch cover and hatch mag tapes touched they pulled together. This magnetic tape is neat stuff you can pop the cover in place and it will stay put.

Typically I made my hatches about 4"X5" giving me plenty of deck to the sheer.
fixed_travelersml.jpg

I heavy weather if the model might go over on beams end Id cover the seams with tape just to be extra watertight. A 4X5 hatch gives room to get inside, adjust winch, radio etc, and to remove any water that got into the bilge while sailing.



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Boat Designs And Plans | Some typical Fittings for sailing model

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Boat Designs And Plans














photos courtesy of "Larry Ludwig" at www.LudwigRCYachts.com, Ludwig Mfg.



==

A simple and light weight plywood strut made from scrap 1/32 or 1/16 ply.

jumperstrutC.jpg

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Small Boat Plans And Kits | Sailing Model AMYA Star45 Class Masts

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Small Boat Plans And Kits



3.1 Masts shall be made of wood or aluminum. Swing rigs, rotating and permanently bent masts are prohibited.

3.2 Masts shall not exceed 3/4 inches square when measured at the thickest point of the mast. Maximum mast height shall be 70" when measured from the deck, inclusive of the crane. Rotating wind indicators and burgee staffs are not included provided the backstay is not attached to them in order to circumvent the 70" maximum mast height specification.


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Boat Plans Building | Sailing Model AMYA Star45 Class Decking

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Boat Plans Building


From Terry Forbes:
"The Star 45 boats that I have built have decks made from bass wood strips that are 1/4" X 1/16". I find them easy to use and easy to bend with out fracturing. I use thick ca to bond to hull frames and to the adjoining strip. When is have it all glued down, I sand with 120 grit and then 200. I use a soft rag to wipe off deck but leave the cracks filled with the sanding dust or "wood Flower" I then give it a thinned coat of slow cure epoxy. This first coat will soak into the wood completely. I then use un-thinned epoxy for the second and third coat, wet sanding and tack ragging between coats. If you want a really glassy deck, I use a finish coat of Captians Spar varnish. I have used this finish technique on full scale boats and all of my Kayaks. Very nice and durable finish. The decks go on easy and I try to stagger the strips one dark one light. I built a full scale star in the early 60s and had a striped planked deck. I like the look and it builds light. It keeps the hull true as sometimes when you add the deck using plywood it can cause it to move around. I will post some photos of my next hull as it comes to life. I have constructed a ships-way. I used the formers that are shown on the IMYA star plans. I now only have to cut the actual hull formers. I Stack cut 4 at a time on my trusty Dremmel Moto Shop Saw. I have added some lighting holes here and there. All in all I can have a hull lofted in 1 hr. and the sides on that evening using 20-min epoxy to coat the frames and the inside of the hull side. I first made my side peaces out of poster board. This allowed me to get the fit close and have a template to trace the sides for cutting. "



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Boat Plans Uk | Sailing Model AMYA Star45 Class building board

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Boat Plans Uk


"John Fisher" is building Star 45s. He has provided a series of photographs taken as he builds the model from scratch.
These are posted to the blog along with his notes to help builders assemble the Star 45.

In the following posts you will find comments, notes. and his photographs

Photos showing the building board and the first couple of steps for putting the frames together.
Building board is 3" wide 3/4" MDF that is glued/screwed together.

The notched balsa template is glued to the building board using a straight edge. Use a staight edge to make sure it stays straight.



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Boat Building Plans And Kits | Star45 sailing model plans

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Boat Building Plans And Kits






Most browsers will allow you to right click and open the jpg images. You can then save them to your machine.

This set of plans are based on drawing from John Fisher 2006. John may have new and updated drawings available. Check with http://groups.yahoo.com/search?query=star45 membership required.

I want to thank J. Herrmann, www.graphicLanguageOnline.com, for his assistance in converting pdfs to jpg drawing, adding color to the templates and adding the grid to the final images

You can print these drawing to many different sizes.They are not necessarily to scale.

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Boat Plans Arch Davis | Lester Gilbert on sail making for model sail boats

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Boat Plans Arch Davis



Model Boat journal

Lester Gilbert on understanding of sail making for model sail boats
Lester Gilbert wrote:
For anyone interested in sailmaking, Ive just finished editing Larry Robinsons "Making Model Yacht Sails" (part 1 only) booklet and have published it as an "international" edition. Ive done this, not to get rich (cos this isnt going to happen to either me or Larry or anyone else connected with this enterprise!), but because Ive spoken to a lot of sailors who want to make sails but dont know the "right" techniques, and who are being misled by incorrect accounts of how this might be done.


A sail block



(Illustration from Larry Robinsons "Making Model Yacht Sails")

From my understanding of sail making, there are two ideas I want to contradict.

The first idea is that you can make sails by accurately cutting a curve on a panel, and then attaching it (stitching, gluing) to another panel. Well, while you might be able to cut a good curve some of the time, your fingers just dont have laser accuracy in them to stick A to B and youll hardly ever obtain reproducible or reliable results. (It might be possible to butt-join the curved edge to another curved edge with a little more reliability, but this doesnt yield what the Equipment Rules of Sailing define to be a seam. Such a sail couldnt be used in sanctioned IOM competition, though it would be OK in a development class.)

The second idea is that you can drape your panels over a "camber board" and get a nice shape that way. Well, let me be clear about what Im knocking here. I take a "camber board" to be a length of curved surface, where the curve is like the surface of a cylinder. In this case, your panelled sail will have exactly the same shape as a single un-panelled sail and, if you wanted a three-dimensional shape, youve wasted your time (though the result certainly looks the part).

Larrys booklet is the only source I know which carefully explains the use and construction of a sail block. I am sure that this is really the only way (in your garage, please, not in some specialist workshop!) to make professional sails, to obtain reliable and reproducible three-dimensional shaping, and to be able to tweak and change your shaping as you learn about the whole business.

(Warning: Yall should know I have ten thumbs and have never made a sail yet. What I have done carefully is to watch and talk to those who do, both professionally and as home builders, and measure the results. Making Larrys booklet available internationally is my way of telling you what Ive learned.)

Bob Wells will be able to ship this within the USA, and I expect that it will also be available from Don Ginthner at GBMY. For worldwide sales, contact SAILSetc. Bob Wells e-mail is "bob" at "islandinet.com", GBMY is "rcsailing" at "gbmy.com", and SAILSetc can be contacted through "sales" at "sailsetc.com".

Ive attempted an analysis of how blocks work on a new page, Sail blocks analysis, and have a new spreadsheet there to help.


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Boat Plans Nz | Sailing Model AMYA Star45 Class Rudder

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Boat Plans Nz


AMYA Star 45 Class Rules, 2006, Rudder

6.1 Rudders may be constructed of wood, fiberglass, plastic, plastic laminates or metal. The exact shape is not specified, but they may not exceed 4 1/2 inches at the hull (fore and aft) 3 inches at the bottom, (fore and aft); and may not project more than 7 inches below the hull when measured at the post..



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Boat Plans Aluminum | Covering Star45 model hull with fiberglass and epoxy resin

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Boat Plans Aluminum


From: "John Fisher" racer577 at citystar.com
I have used the 3.2 oz satin weave on 7 boats now. The first was a single layer and now that hull is 4 or 5 years olds it is showing wear and tear. I went to using 2 layers to help with durability and to have more material for sanding. Another thing I like about the cloth is that is drapes very nicely and easily will cover the hull with one pc. On my 10Rs I have used 2 yards folded in half to do the hull. On the star I was concerned that it would be too wide for a single yard. I ended up with more than enough material so I cut it on the diagonal.

The glassing starts by laying the glass over the hull. Then I smooth it out so there are no wrinkles. This may take a couple of min. Then I repeat with the next layer. Once the glass is smooth, time for epoxy. I used the 209/105 west systems combination. I used about 10 pumps of material.

I start applying resin to the middle of the bottom with a cheap paint brush. Then I work my way out to the edges of the bottom. Next I do the sides. You need to use lots of resin and dont pull too much or you will pucker the cloth. Once everything is wetted out I go back with a squigee and remove the excess resin. Dont get to carried away or the cloth will go dry again. If in doubt of how this should look practice on a spare block of wood first to get a feel for how the cloth looks as you take out resin.

I did the glassing at about 8 pm and with the 105/209 the resin is still green at 7 am the next morning. When green the glass can be trimmed with a #11 blade in a hobby knife. Then wait another day or two until sanding for full cure. I dont like to do much sanding, instead I try and do most of my fairing by using a thick primer and sanding most of it off between coats. For a clear boat I use polyurethane for a top coat.

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Boat Plans Bruce Roberts | Sailing model boat making your own keel bulb

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Boat Plans Bruce Roberts


From: "Jim Adams"

I made a plug from balsa and finished it to a smooth finish.
Using two aluminum pans (the kind that you throw away). Fill the first one with plaster took the balsa-bulb (well waxed) and placed it in the plaster half way in. I used two pins through the center to hold it down.

Let the plaster harden, then pull out the balsa-plug. Next put thin saran wrap over the mold and place the balsa-plug back in the mold. Now comes the fun part I used rubber bands to hold the plug in place (remember I had two pins that extend past the mold walls). Fill the second pan with plaster and lay the first on top, it is kind of messy but it works. When the second half hardens (about two hours) pull them apart. You will need to plug the holes at the ends on the sides and create small air path upward in the and a spur (looks like a funnel when you are done this needs to be big enough to pour in the lead) at the end.

==
Pouring molten lead is dangerous. The plaster mold which Jim Describes must be absoultely dry and free of moisture or the lead can spray out ot the spur.

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Boden Boat Plans Australia | The Star45 Model Sail Boat A radio controlled R C Sailing Model

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Boden Boat Plans Australia







The Star 45 is a 45" long hard chine hull; semi-scale model of the full-size Olympic Star. They weigh 12 pounds plus, have 12 inch beam. They are easy to scratch build and sail. Well suited for building by by the novice builder and by the skipper looking for a classic looking model to race.

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Boat Blind Plans | Daves musings about setting up and adjusting sails on R C model Boat

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Boat Blind Plans


Dry sailing -set up.

Place the model in a stand. Head the model into them wind.

Things that can be moved, and adjusted: Mast step. Mast rake. Boom vangs. Shrouds. stays. Jumper stays. Head stay/jib stay. Sail shape - loose foot. out-hauls.

Attach the sails to the mast.

Set the sail winches in fully trimmed position while allowing sheets to be slack.

Stand the mast with standing rigging attached in the center step position.

Hook the jib swivel into the middle slot of the jib rack. {The jib boom needs to clear the mast.}

Connect the side stays to the chain plates and adjust so the mast is straight and vertical.

Connect the back stay to the back stay fitting.
The jib stay and back stay will need adjusting to set the mast in vertical position.

Move the out-haul of the sails along the boom to give the sails to have some "belly". Pulling the sails out along the boom flattens their shape. The belly (or shape) of the sails will be determined later and the sail shape will be determined by how windy it is.

Where you attach the sheets to the booms will take into account the type and adjustments available for the sail control. The booms should be full out (90 degrees to the center line of the hull) when the SCU is full out and then the booms should be just about over the center line when fully trimmed in. ( I see 10 degrees as suggested angle to center line). The length of jib sheet trimmed and the length of main sheet trimmed is a factor in setting up the sail control so the sails are coordinated properly when sailing. The SCU handles a much longer main sheet than the jib sheet. The use of jib traveler and mainsheet traveler can help position the sails when fully trimmed in. Unless two servos (SCUs) are used a single SCU has the task of coordinating the positioning of the jib and main.

Turn on the R/C and run the SCU.
Test out SCU setting with the sails full out and fully trimmed.

With the mast set up and sails adjusted roughly in position it time to launch and sail.
--
Setting Sail on the water.

Before launching TURN on the radio on the boat. I have seen many models set loose to sail with the on board receiver and sail controls not tuned on and very unhappy skippers watching as their model sails away towards the horizon.

The initial rigging and sail settings are based in getting the model to sail a strait line while close hauled (sails trimmed in) and sailing up-wind.

Properly trimmed the rig will allow the model to sail it self in a straight line with just a minor tendency to "round-up" (i.e. sail itself dead into the wind). If or example you find you are constantly pulling the tiller (i.e. rudder) hard over to pull the model back on course to keep from heading in to the wind your model has weather helm which means your mast and jib must be re-positioned. When tacking if your model stalls into the wind and wont tack? Try different rig setting.

--
Setting Sails
The art of tuning the rig on a sail boat is detailed in books written for racing yachts and boats.

"DINGHY SAILS"
by Jeremy. Howard-Williams

"The Best of Sail Trim:
A Selection of Articles from Sail Magazine"

"Sail Trim: Theory And Practice"
by Peter Hahne

My observations and commentary on tuning are from an amateur and are at best suggestions not professional advice.

Observation Number One!!
Model sails that are single panel loose footed sails rely on the shape of the sail established by the gap between the boom and the foot of the sail. Model sails with "shape" sewn into the sail fabric still are loose footed. Also the lift of the boom also factors in determining the shape and performance of the sails.

Hauling a sail into the center line and at the same time pulling down on the sail can flatten the fabric and kill the sail shape. I like to use travelers to position the sail to the desired point near the center line. Then you can set the point of maximum driving force and not wreck the sail shape.

On a big boat the skipper can changer the suit of sails to match the cut of the sail with the wind conditions. In the case of a model a skipper can change where the out-haul is along the boom, light air adding belly to increase the drive, heavy air pulling the sail out further changing the sails airfoil.

The jib and mainsail work as a system. A skipper has all manner of combinations that may be set relating the two sails. If the models did not have jib clubs they could overlap the mainsail. So model sailors have to adjust the "slot" between the jib and the main to get the maximum driving combined air foil.

In heavy air you may want to close the slot and ease the main so that the jib slightly back-winds the main to help the model sail flatter (less heeling).

Dont forget on a model it is easy to rake the mast fore and aft to trim the sailing characteristics to match wind conditions.
--
A digital camera can be a terrific diagnostic tool for seeing what is happening on your model. You can look at pictures and spot misadjustments. Bends in mast, wrinkles in sails etc. Does you models mast rake forward down wind? Is the back stay bending the top of the mast. How are the jumper/jenny stays adjusted do they balance the tensions between the jib and the back stay?
--
The late Manny Costa of RI always stressed, change one thing at a time to see what changes. He also stressed sailing a pair of models. One model being tuned and sailing against the second to see if the single adjustment improved performance.

Round-Robin racing in pairs is an excellent way to evaluate how your model performs.

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Plywood Boat Plans | Paper Jet 100

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Plywood Boat Plans


Today we have shipped plans for Paper Jet #99 to a builder in Samara, Russia. To date we have sold plans for this design to builders in 21 countries, on all continents except Antarctica. This one is being built from a pre-cut kit supplied by our kit supplier in Irkutsk, in Siberia.
Another Russian Paper Jet, #65, belonging to Konstantin Denisov, near Moscow.
The next Paper Jet that we sell will, of course, be sail number 100. Who wants to be #100?

Dudley Dix



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Yacht Boat Plans | Sailing Model AMYA Star45 Class building rudder

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Yacht Boat Plans


Here are some photos showing one way to build a rudder quickly and easily. The quick overview is cut out the shape in a thin material, tape the sides together, insert the rudder shaft, fill the inside of the rudder with epoxy. This takes about 10 min or so to do. Followed by installation in your boat.

John Fisher

Lay out the rudder shape on a sheet of 1/64 ply. On other class boats John used a single layer of a 6 oz carbon fiber layup, so you could also lay up some fiberglass for use on the star. To do a glass layup, just take a sheet of 6 oz or heavier fiberglass, a sheet of lexan or plexiglass, and some resin. The first step is to spread resin on the plexiglass, then apply the fiberglass and then make sure it is all wetted out. Once cure flex the plexiglass and the layup will pop off.

Shows the two sides cut out of plywood, these could be fiberglass instead. Straight sided shapes like shown and the star plans are easier to make.

Tape the two sides together with masking tape. With curved shapes He taped them together then insert the shaft and resin. If you use straight sides on the rudder you can tape one side and then open it up like a book, apply resin, then close and tape shut. The open book method uses less resin but only works with sq or straight sided shapes.

Note the bend John put in the shaft to prevent it from turning inside the rudder.

Shows the top open to pour in resin. John uses a syringe to pour in resin once the shaft is in place. You can add micro balloons to the resin if concerned about weight.



Installing Rudder in Star 45

rudder brace

rudder tube


tiller

rudder link

John Fisher photographer



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