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Boat Building Plans And Kits | Anthony Steward Around Alone in an Open Boat

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Boat Building Plans And Kits


More than 20 years ago Anthony Steward sailed around the world on a tiny open boat. He took the mould plug from my TLC 19 trailer-sailer and turned it into a boat to circum-navigate the world. Nobody had done it before him and nobody has done it since.

Ant Stewards little boat shipwrecked in the Seychelles
Anthony has always been very modest about his achievement and has done very little to publicise it. Most of the publicity that it has received has been through articles that I have written for magazines, the article on my website and his chapter in my book "Shaped by Wind & Wave".

I am pleased to see that this has now changed. A video that was made 20 years ago, documenting his voyage, is now on YouTube. It is worth the 30 minutes to watch it, to understand just how tough this voyage was.



Anthony modified my little boat extensively to serve the purpose that he needed. We have many designs to take you more comfortably around the world or just to take you across your local pond. Please visit http://dixdesign.com/.

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Boat Blind Plans | Didi Mini Mk3 Kit from CKD Boats

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Boat Blind Plans


I would have to dig deep in my files to find when CKD Boats first started cutting kits to our plywood designs. Owned by Roy McBride, this Cape Town company has the longest history of cutting our kits and has shipped kits for our plywood boats to many countries around the world. They also have the most experience with packaging large or small kits securely enough to arrive at their destination without damage or loss.

The most remote was a Didi 38 kit sent to Johnston Atoll in the North Pacific. It was a very comprehensive kit that included all plywood, complete rig, keel, engine, sterngear, galley equipment, deck hardware, pulpits, sails and even pre-cut window panels and all the cushions pre-upholstered. This was all packed into a standard 20ft container and had to be shipped via New Zealand and Hawaii, all expertly managed by Roy, his staff and his subcontractors.

CKD Boats has just completed cutting a kit for the Didi Mini Mk3 for a customer in France. It will be packed next week for shipping.
Didi Mini Mk3 sheet fresh from the CNC router.
The plywood components are held in place in the sheets by thin tabs that are left between the full-depth cuts. They are released from the sheets by cutting through the tabs with a box-cutter or jigsaw. This system keeps the plywood as full 8x4 sheets for easy packaging and protection of the components from loss or damage.
Didi Mini Mk3 hull skin panels with jigsaw joints.
The Didi Mini Mk3 is one of the first boats that I converted to jigsaw joints instead of the stepped scarph joints that we used previously. This results in easier assembly and is easier to cut, with less machine time involved. These two panels both show a narrow cut on one side and a wide cut on the other. The wide cut is at the junction between flat and radiused panels, so it has a half-depth rebate pre-cut full length of the panel for the structural joint of the radius panel to the flat sheet.

When this kit is out of the shop, the next will start cutting. This is for a Didi Sport 15 to fill an order from a South African builder.

To see these designs and others in our very broad range, please visit http://dixdesign.com/.

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Plywood Boat Plans Australia | Cape Henry 21 Launched in Croatia

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Plywood Boat Plans Australia


Dean Ivancic lives in Porec, Croatia. He bought plans from us a few years ago for the Cape Henry 21. He has been working steadily on his boat and reported to me today that he launched her in April. He has sent me some rather nice photos of her under sail. She is still incomplete down below but has all that is needed to sail.

She is named "Scintilla", Italian for "spark", also the meaning of "Iskra", the Croatian name of Deans youngest daughter.

We wish Dean and his family lots of fun and adventures in their Cape Henry 21.
"Scintilla" on one of her first outings.
Pretty from any angle.
Dean has done a nice job of building "Scintilla".
The Cape Henry 21 is surprisingly quick and has delightful manners. These boats prove that a boat doesnt have to be ugly to be fast.

For more on this design and others in our range, go to http://dixdesign.com/.


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Plywood Boat Plans Australia | RE slots in laser cut frames and stringer from old forum notes 8 31 2010

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Plywood Boat Plans Australia


Ray wrote: >
need to know what are the vertical > slot in frames 4,5,and 6 for also what size stringer goes into frames right > at the bottom where the bottom of hull meets the side of the boat also there > seems too be a slot for another brace on frames 4,5,and 6 directly under the > vertical slots.
Thanks Ray from Down Under

the vertical slots are for the radio tray if you use it. the extra vertical slots by the king plank are just extra strength for the keel area. Chines are 1/4" X 1/4" or 6.4mm sq.

John On 8/30/10,

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Boat Plans At Mystic Seaport | Long Distance in Small Boats

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Boat Plans At Mystic Seaport


For as long as man has been on this gorgeous blue planet of ours he has sought to find adventure wherever he can. There have always been those who simply have to see what is over that next hill. When we all know what is over that next hill then the adventure becomes going over that next hill in some way that has never been done before. It has probably not been done that way before because it is just too big a challenge for most people to consider trying.

That insurmountable challenge is the best of reasons for some people to try it anyway, to prove that it actually can be done and to prove themselves to themselves. In the process of succeeding they also prove themselves to the rest of mankind. Some of mankind thinks it exceedingly silly to do these things and will be eternally critical of those who try. They have no adventurous spirit themselves and would never attempt anything that they consider the least bit risky or dangerous. Some of them become bureaucrats to control others or they encourage bureaucrats to stop the adventurers from being adventurous, a misguided attempt to protect them from themselves.

I have written here before about one such adventurous person, Anthony Steward. He is the only person to have sailed around the world in an open boat. I am fortunate that Anthony selected my TLC 19 hull as the basis for his open boat voyage. Everyone thought that he was crazy in his quest but he was permitted to do it. That is how it should be.

Now I am working on a design for another person who has the aim of circumnavigating the globe in a different way from how everyone else has done it before. His name is Davey du Plessis and he plans to peddle his way around the world. My job is to provide to him the boat that I believe will give him his best chance for success. At the same time, it has to be economical to construct because he is on a tight budget for the voyage.

The result is a multi-chine plywood craft of approximately 23ft length overall. The hull is of fairly classic form that will also make an excellent pulling boat. It has a fine bow at waterline for wave penetration and a fine stern for low drag at the low speeds that can be expected under long term human power.
Hull of the Ocean Peddle Boat for Davey du Plessis.
The superstructure is also multi-chine plywood, so that it can be quickly and easily built using stitch-&-glue building methods. It is a closed boat for maximum protection from the elements but with the ability to open up large surfaces of the central cockpit area to allow air to flow through when needed. This also increases the safety tremendously in rough conditions, making her essentially self-righting if all of the gear is properly stowed and secured.
Basic 3D model of hull and deck.
The model above is very basic, it doesnt show the details of the deck, like windows, opening panels, hatches, solar panels etc, which are detailed into the building drawings.

The whole concept is conceived to make a seaworthy boat. It is not designed for speed, it is designed for cruising slowly under human power, aided where possible by wind, wave and current.

What about the crazy man who will live long term inside this eggshell? Maybe Davey is not as crazy as you think or maybe he is more crazy than you think, I doubt that he knows for sure. He is no doubt less crazy than Anthony Steward because Davey has chosen to have a boat that will give him shelter for his long voyage. Does Davey du Plessis have the legs for this voyage? You can bet that he does, he has ridden a bicycle the length of Africa, from Cairo to Cape Town. Davey is an adventurer and I applaud him for it.

Daveys boat will be built in Knysna on the South African South Coast. The builder is his uncle, Tertius du Plessis, who has previously built one of my designs, a Didi 34.  I doubt that I will even get to see Daveys boat because his route is unlikely to pass anywhere near to me in USA.

I will add this boat to my website when the design is complete. I will no doubt offer it as an open pulling boat but it is possible that there are others who would also like to build it as a trans-ocean rowboat or peddleboat.

To see our full range of designs, please visit http://dixdesign.com/.


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Boden Boat Plans Australia | Wickedly Accurate Didi 29 Retro Project in North Carolina

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Boden Boat Plans Australia


I designed the Didi 29 Retro for Mike Kopman, a professional charter skipper who lives in my hometown of Hout Bay, South Africa. Mikes concept was to adapt the Didi 26 cruiser/racer design to a more traditional concept, with counter stern, bulwarks, boxy trunk cabin and a big gaff rig, for participation in the Caribbean classic racing circuit. Mike received the first CNC kit to this design, supplied by CKD Boats in South Africa. The second kit went to Bruce Mierke of Murphy, North Carolina, which he ordered from our list of plywood kits.

Mike Kopman has been building his workshop ahead of the boatbuilding project, so that hasnt started yet. Bruce Mierke started his boat a few months ago and is moving along very well. These photos are of Bruces build. He began with some smaller items ahead of starting the hull, so I am showing those first.
Rudder
Foil of lifting keel
Beaver-tail ballast bulb
Carbon spars for gaff rig.
Bulkheads and framework set up on building stocks.
This design has a spade rudder that is installed in a cassette so that it can be lifted out through the cockpit for trailing or shallow moorings. Bruce has added a motor well also, in which he will run a Torqueedo electric outboard. The casings that contain the outboard well and rudder cassette can be seen on the photo above and others in this series.
Bottom panels installed, rudder cassette and Torqueedo test-fitted
Radiused section of skin completed.
Aft view, with hardwood-veneered transom
Plug of engine well and rudder cassette in place.
Bruce has modified my rudder cassette design to allow some steerage with the rudder partially raised to assist when approaching shallow moorings with the keel raised.

He is very happy with the quality and accuracy of the kit that we supplied, describing it as "wicked accurate".

For info on our full range of designs, please visit http://dixdesign.com/


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Boat Plans Bolger | New Plywood Garvey Design

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Boat Plans Bolger


I have been working intermittently on a new 16ft design for awhile, the start of a range of small powerboats for protected water use. The design is still a way off being complete but the prototype is already being built by Kevin Agee in Hampton, Virginia and is progressing well.

I am using a garvey-type hull that can be easily built from either plywood or aluminium. It has Veed sections forward to soften the ride in a bit of a chop, with twisted bottom panels that run out to a shallow V at the transom for easy planing.

The version that Kevin is building has a self-draining wet deck with swivel seats on bases bolted to the deck. It has integral floodable tanks under the deck to hold bait and catch.There will also be a "sit-inside" version with bench seats, with the tanks under the seats.

Kevin is building from okoume plywood, cut from full-size paper patterns that we have supplied. When the design is complete then we will also offer plywood kits, cut by CNC machine. The photos below show the basics of construction as far as it has gone to date.

Bottom panels with slots for bulkhead tabs
Glass-taping joints in panels.
Bottom panels stitched together & bulkheads set up
Sides added and stitched to bottom
Foredeck added and stitched in.
Turned over and laid flat, ready to epoxy seams.
Now Kevin is doing the epoxy bonding of the chines and centreline joint with filled epoxy, prior to removing the copper wire ties, then glass-taping.

This design will be added to our design list in a few months when the plans are complete. See our current design list at http://dixdesign.com/priceabr.htm.


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Boat Plans Catamaran | Cape to Rio 2014 Black Cat Preparations

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Boat Plans Catamaran


Start day for Cape to Rio 2014 draws near, now only 4 days away. Preparation of our radius chine plywood Didi 38 "Black Cat" continues. Most of the big jobs have been completed but somehow the list of smaller ones never ends.

Earlier this week we were able to go sailing for a few hours to try some of the new sails, all made by the North Sails Cape Town loft. The mainsail and jib are both carbon and are a real treat to use. They set beautifully to the designed shape and are very stable. There was a bit of swell running and I found the sails to be easier to helm to than the previous laminated Dacron sails, with the sail shape not changing from surging in the swell as happens with a softer sail.
North carbon jib. Sexy see-through clothing.
Photographic conditions were not great, so these are not the best of photos. They show the new carbon mainsail and jib. For purposes of optimising our IRC rating for the race, sail area has been reduced in the headsails, with our big (and very old) Genoas with large overlap gone for good, replaced by a jib that hardly overlaps the mast, does not foul the spreaders or shrouds and is very quick to tack. It also sheets very close and allows "Black Cat" to now sail very close to the wind. This will be a great sail any time that we have to go to windward.
North carbon mainsail
The reduction in headsail area is somewhat compensated by the larger roach of the new mainsail. The larger roach and stiffer fabric means that there is a lot more conflict between backstay and mainsail, so she now has a flicker on the backstay, which you can see on the photos, to lift the top of the backstay away from the sail to allow it to pass through.

The new Code zero has massive area and showed itself to be surprisingly close-winded also, able to sheet to a very close reach, almost a beat. With large shoulders, it is also very stable and much easier to steer to than a conventional spinnaker. This sail rates as an asymmetrical spinnaker rather than a Genoa, allowing us to sail to windward with a spinnaker in light to moderate breezes.

I have written previously about some of our crew for this race. Without bio info from the other two, here is as much info as I can give for them from my own knowledge.

Dave Immelman is the normal skipper of "Black Cat" and has graciously moved into the navigator slot to allow me to come in as skipper. Dave is very experienced in competitive sailing, having crewed in the South African "Shosholoza" Americas Cup Team, a Volvo Ocean Race campaign and extensive racing in South Africa, UK and the Med. Dave is very tough as well, having rowed 3000 miles single-handed across the North Atlantic Ocean. It was intended to be a double-handed voyage but his partner took ill and was taken off the boat very soon after the start and Dave decided to continue by himself.  We will have many interesting stories to swap on this next voyage. Dave is married to Susan, an award-winning seafood chef. They have a daughter of 5 and another arriving while we are mid-Atlantic.
Dave Immelman at the time of his rowing voyage.
Adrian Pearson is the owner of "Black Cat". He was my partner in her from during construction through to 2000, when he took over full ownership. Adrian loves to sail on her but does not often skipper her, preferring to hand over that job to someone with more experience. Not that Adrian lacks ocean experience, he was in my crew for the 1996 and 2000 Cape to Rio Races, crewed on her for the return from Rio in 2000 and did many coastal regattas and races with me around the Cape of Good Hope. Adrian is a retailer in Johannesburg, co-owner of a large grocery store.  He is currently unattached and has two sons and a daughter.

Dont forget that you will be able to track our progress across the Atlantic. Go to the official race website Cape to Rio 2014 and click on the tracking link at upper right of the screen.

I should be able to make one more post before we sail away. I hope to make an occasional post while on the water but cant guarantee that it will happen. Our Internet connection will be via costly satellite phones so has to be used sparingly. We will have a separate boat blog for the race and I will post the address of that blog in my next post here.

Read about our designs at http://dixdesign.com/.



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Boat Plans And Patterns | Cape Henry 21 Professional Build in Ireland

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Boat Plans And Patterns


Tiernan Roe is a professional boatbuilder in County Cork, Ireland. His company, Roeboats, specialises in building quality wooden boats. Mostly of classic styling, they build for sail, power or rowing. Roeboats recently launched a Cape Henry 21 that they built for a customer from France.Tiernan sent me these photos, which show some interesting details brought into one of our most popular small cruisers.
Cape Henry 21 ready to get wet.

Launched in a pretty setting.
First sail of the new boat.

The mainsail has still to be fully set up in these photos.
Compact sink & cooker unit, neatly executed.
Other side of the galley. Nice detailing.
Looking aft from the double forward berth.
You can follow the construction of this boat on the Roeboats news blog, from start through to launch.

After launch, Tiernan Roe sent me these comments. "She sails very nicely and I found her easy to single hand from the get go. The interior is pretty snazzy with frame and panel oak fronted drawers and a gas stove with tank fed sink.  Also the centreboard was a lot easier to operate than I thought. Its an awkward shape out of the boat to try and move alone."

To see our full range of designs, please visit http://dixdesign.com/

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Wood Boat Plans And Kits | Kits for our Plywood Boats

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Wood Boat Plans And Kits


Kits for our plywood boats have been available in USA for more than 10 years. This has had mixed success, depending on who was cutting the kits. Following on the sale of the company that had the rights to cut our kits, the quality of service deteriorated to a level that was no longer tolerable, so I rescinded the cutting rights. That brought us to the current arrangement of marketing the kits ourselves and sub-contracting the cutting to Chesapeake Light Craft in Annapolis.

This has worked out very well. The quality of the kits supplied to date has been excellent and the shipping has been both economically priced and efficient. They have cut numerous dinghy kits, including the Dixi Dinghy  and the Paper Jet.
Plywood Dixi Dinghy, fun little 3:1 dinghy to row/motor/sail.
The are currently preparing to cut a large kit, comprising 61 sheets of plywood, for a Didi 950 that will be shipped to a builder in Ohio. This is a radius chine plywood boat with topside chine that is designed to the Class 950 Rule and makes a very nice fast cruiser, in addition to its primary racing purpose.
3D image of radius chine plywood Didi 950
We have also sent them an order for a smaller but nevertheless substantial kit. This is for a Didi 29 Retro that will be shipped to a builder in North Carolina.This is also a radius chine plywood boat but without the topside chine. It is a development, in classic image, from our popular Didi 26 trailer-sailer design and will be rigged with the cruising rig option of the two gaff rigs that we supply with the design.
3D image of radius chine plywood Didi 29 Retro
I have reworked the panel files for these large kits so that all parts that are larger than a sheet of plywood are jointed with jigsaw joints. These joints are easy to assemble and produce very accurate panels.  Click to read about jigsaw joints.

The range of plywood kits that we can offer in USA is expanding fast. Click to see the full list. If there is a plywood design for which you want a kit, please email Dudley and ask for a price. It may take a week or two to rework the panel files to suit the Chesapeake Light Craft format then get a price for the kit but we will get that info to you as speedily as we can.

If you are outside of the USA, you can still order one of our kits from our suppliers in other countries .

To see our full range of boat designs, please visit http://dixdesign.com/

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Wood Boat Plans And Kits | Fire in the hole

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Wood Boat Plans And Kits





The minute I opened the door leading from the  back deck in to the salon, the faint smell of oil got my attention. After having spent the last 30 years earning my living owning and operating heavy equipment, one has to put trusts in what our various senses are telling us. Odors such as the faint smell of coolant as its vaporized while running down a hot engine block, the smell fuel makes as it comes in to contact with hot exhaust, the smell of brakes getting hot and making its way into a cab after motoring down a long grade. Most times, the odors of  machinery tells the story long before the gauge registers a problem...stop and investigate. On this particular day, I was coming in to the boat after topping of the power steering reservoir the  previous night.  Not having tightend one of the lines that passed through a bulkhead fitting allowed 3.5 gallons of oil to drain in to the bilge over night, and the odor I noticed as I entered the boat alerted me to a problem. 

Having the exhaust finally fitted and landed took a few days as I sourced parts. The biggest slow down on the exhaust was deciding on what material to use as a liner within the exhaust stack, then getting that material to the boat. Self adhesive, high performance heat shield was what I chose to use, and for the most part Im happy with the product. I can for sure say that it sticks like crazy and theres no second  chance regarding alignment.  Besides deflecting radiant heat, this product will help with harmonic noise bouncing around the exhaust stack. I only lined the exhaust side of the stack, but I have plans to also line the intake side of the stack.


On my last post I had mentioned making some righteous exhaust hanger brackets. I dont think well be calling theses righteous, but they do the job of securing the horizontal exhaust pipe simply and robustly. I didnt know if the hanger would transfer dangerous heat to the ceiling, so I bored a couple of one inch holes in the hangers to  help cool them. Little things sometimes make a big difference. 

With the exhaust hung and secure, the next item was to commission the steering system, and give myself something to write about for my first paragraph regarding the oil leak. The steering system is powered by a gear that runs off the engine cam shaft, and is identical to what one would find on a heavy duty truck or road tractor. Since all the steering plumbing had been installed two years ago, getting it ready to go only involved installing the rudder, filling the reservoir with oil, and installing the steering wheel. The rudder bolts are going to get another look from me as the nuts are not the correct type. I had planned on using nylock nuts, but my bolts are too short for that, and if I go the nylock route, Ill have to order new bolts. Gregg, at Washington Marine suggested keeping the same bolts but tack welding the nuts and bolts to the flange. Tack welding might be the way to go as I dont think over kill is a bad thing when making sure ones rudder is secure.  

With the steering system full, crank case oil full, coolant full, and gear box oil full, it was time to fire the engine.  Moving two valves on the fuel delivery lines, and throwing a toggle switch, placed my back yard boat builder designed fuel lift pump system in service, and fuel was soon flowing in to the filters. With fuel flowing out the primary and secondary filter bleed valve, I quickly cracked the fuel line at the injector pump and fuel was soon flowing out that fitting. After closing the line at the injection pump, the little lift pump started to load up as it was beginning to dead head from hitting the injection pump. The sound of the lift pump dead heading told me the fuel system was full, as the little lift pump did not have enough ass to push fuel through the injection pump. Past experience has taught me to go ahead and crack the six injectors on the head and begin cranking the engine. With the engine cranking, I closed two injectors, and she began to fire. Closing the next injector caused the engine to run without the starter, and with the closing of the last three, she was sounding sweet. Having the external lift pump to help bleed the system turned bleeding the fuel system job into a quick, and easy, two minute job. 











After watching the engine run for a few minutes, and checking for leaks, I moved up to the helm to see if the steering system was operating. Engine powered steering is awesome. As soon as I began to move the wheel, I could instantly tell it was  working. I cranked the wheel over three and a half times, and I felt the rudder slam in to the external rudder stops. Another three and a half turns the other way, and  the rudder slam into the other stop. Now I have to find some rubber  or a pad of sorts for the corner of the rudder, as the force of the rudder hitting the stop is taking off paint.  Ill go ahead and say this again for all that did not hear... 3.5 turns of the wheel hard over to hard over.... awesome.
All the insulating and sound abatement Ive been doing during the build seems to have paid off. With the engine running at a healthy 1700 rpm, one can easily carry on and hear a soft conversation in the wheel house. Id like to get a decibel meter to see just how loud the engine is. With the engine at a  high idle, the loudest part about the engine is the rattle of the exhaust rain cap flapping.
The punch out list is growing by the day, and a lot of the list can be done when I start doing sea trial. I ordered bottom paint from the boat yard today, and if the weather cuts us some slack, I should have the bottom painted by this time next week. I also ordered control cables from the boat yard, so if push came to shove, I could drop her in the water within the next two weeks.
Cheers


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